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Abstract

The increasing environmental threat posed by synthetic plastic waste has driven the exploration of sustainable alternatives. This study investigates the potential of agricultural waste, specifically potato starch, corn starch, and banana peels, as renewable sources for producing biodegradable bioplastic films. These raw materials are rich in starch and cellulose, which are crucial biopolymers in plastic formation. Starch was extracted from potato and corn through conventional methods involving peeling, chopping, blending, and filtration, while banana peels were processed after pretreatment with sodium metabisulfite and boiling. Plasticizers such as glycerol and vinegar were incorporated to improve the flexibility and moldability of the resulting material. The prepared bio-plastic films were evaluated based on texture, pH, flexibility, strength, and biodegradability. The results showed that each agricultural waste material contributed unique properties to the bio-plastic. Corn starch yielded smooth and flexible films, potato starch formed strong and translucent plastics, while banana peel produced tougher, thicker films due to its fibrous content. The combination of all three resulted in a balanced material with enhanced mechanical strength and faster biodegradation. Overall, this study demonstrates a cost-effective and environmentally friendly approach to bio-plastic production using common waste products. It supports the viability of using agricultural residues to replace conventional plastics, promoting a circular economy and helping reduce the environmental footprint of plastic consumption. This technique holds promise for small-scale applications and, with optimization, could be scaled for industrial use.

Keywords

Biodegradable plastic, agricultural waste, potato starch, corn starch, banana peel, plasticizer, eco-friendly, starch extraction, bio-polymer

Introduction

Plastic pollution has become a global environmental crisis due to the extensive use of non-biodegradable petroleum-based plastics. These materials, while convenient, persist in ecosystems for centuries, causing harm to terrestrial and marine life [1]. To mitigate this challenge, bio-plastics derived from renewable and biodegradable sources are being researched as viable alternatives. Bio-plastics made from plant-based materials such as corn, potato, cassava, and sugarcane offer the advantages of biodegradability and lower ecological footprints [2,3]. Starch is among the most promising natural polymers due to its abundance, low cost, renewability, and non-toxic nature [4]. As a biopolymer, starch can be gelatinized and blended with plasticizers to form flexible films. Banana peels, rich in starch and cellulose, have also emerged as valuable raw materials for bio-plastic production [5,6]. Recent studies have emphasized the importance of utilizing agricultural waste in plastic manufacturing to support waste management, resource efficiency, and sustainability [7,8]. This study seeks to harness the potential of corn starch, potato starch, and banana peels—common agricultural residues—to create biodegradable plastics. The resulting films will be evaluated for strength, flexibility, and degradability, thus offering a sustainable solution to plastic pollution. Hence, the current study focused on to explore the potential of agricultural waste (corn, potato, and banana peels) for bio-plastic production and to evaluate the physical properties and biodegradability of bio-plastics derived from agricultural waste.

METHODOLOGY

  1. Potato Starch Extraction
  • Following the procedure described by Choubey et al., potatoes were washed, peeled, chopped, and blended with cold water in a 1:10 ratio. The mixture was filtered, and the starch was allowed to settle. After decanting the water, the starch was dried in a microwave to obtain powder form [9].
  1. Corn Starch Use
  • Commercial-grade corn starch was used directly as described in earlier studies to ensure uniformity and reduce variability [10].
  1. Banana Peel Starch Extraction
  • As per Chandarana et al., banana peels were sliced and soaked in 0.2M sodium metabisulfite for 45 minutes to prevent microbial degradation and oxidation. The peels were then boiled for 30 minutes, dried, and blended to obtain a fibrous paste, which was filtered to separate the starch component [6].
  1. Bio-Plastic Film Formation
  • According to Fakhouri et al., for each film, 5g of starch (from potato, corn, or banana) was combined with 50 ml of distilled water, 4 ml of glycerol, and 6 ml of vinegar. The mixture was stirred and heated on a low flame until it turned into a thick, gel-like solution. If pH was tested acidic, 0.1M NaOH was added for neutralization. The gel was poured into petri dishes and allowed to air dry [4].

RESULTS

Corn starch makes a smooth and flexible bioplastic film that is easy to work with. Potato starch also forms a strong and clear plastic, good for thin films. Banana peel gives a thicker and tougher plastic, useful for reusing food waste.

         <a href="https://www.ijpsjournal.com/uploads/createUrl/createUrl-20250609224059-2.png" target="_blank">
            <img alt="fig 1.png" height="150" src="https://www.ijpsjournal.com/uploads/createUrl/createUrl-20250609224059-2.png" width="150">
        </a>
                     Fig:1 Pieces Potatoes                              Fig:2 Corn                         Fig:3 Banana peels

 

This picture shown Fig 1 to 3, indicates the process of making bioplastic using natural ingredients like potato starch, corn starch, and banana peels. These materials are rich in starch and fiber, making them ideal for eco-friendly plastic production.

        <a href="https://www.ijpsjournal.com/uploads/createUrl/createUrl-20250609224059-1.png" target="_blank">
            <img alt="fig 2.png" height="150" src="https://www.ijpsjournal.com/uploads/createUrl/createUrl-20250609224059-1.png" width="150">
        </a>

      
                   Fig :4 Potato Starch                     Fig:5 Corn Starch                   Fig:6 Banana powder

 

The Fig 4 to 6 explains that the Potato starch film is smooth and flexible, the Corn starch film is strong and clear, Banana peel film is thick, dark, and eco-friendly. Whereas Fig 7 is the product of current research work, bioplastic sheets made by potatoes, corn and banana respectively.

        <a href="https://www.ijpsjournal.com/uploads/createUrl/createUrl-20250609224059-0.png" target="_blank">
            <img alt="fig 3.png" height="150" src="https://www.ijpsjournal.com/uploads/createUrl/createUrl-20250609224059-0.png" width="150">
        </a>

Fig. 7: Sheets made by Potatoes, Corn and Banana respectively

To identify their biodegradability pH test has been conducted to all the sheets, the potato and corn sheets are soluble in distilled water and NAOH, but insoluble in HCl. The test results expressed in table 1 & 2.

                                                      Table 1: pH table of potato starch

Solution Type

Approximate PH

Physical Observation

Distilled Water

6.0-7.0

Soluble

NaOH Solution

6.5-7.5

Soluble

HCl

1.0-2.0

Non-Soluble

 

 

 

 

 

 

Table 2: pH table of corn starch

Solution Type

Approximate PH

Physical observation

Distilled Water

7.0

Soluble

NaOH Solution

7.0

Soluble

HCL

1.0

Non-Soluble

DISCUSSION

The findings of this research affirm previous studies on the viability of bio-plastic production from starch-based agricultural waste [11]. The mechanical properties of the resulting films varied depending on the source material. Potato starch yielded clear, flexible, and strong films due to its high amylose content and excellent film-forming properties [9]. Corn starch provided a smooth texture and high flexibility, confirming results from earlier research [10]. Banana peels contributed additional fiber and thickness, leading to more durable but less flexible films. This is consistent with the findings of Sultan et al., who noted the high starch and lignocellulose content in banana waste [5]. When combined, these materials yielded bio-plastic with improved strength, elasticity, and biodegradability—leveraging the best attributes of each component [7]. Plasticizers such as glycerol were effective in improving elasticity, but excess amounts led to reduced tensile strength, a challenge also reported in prior research [4]. Moreover, the water sensitivity of starch-based films remains a limitation, as seen in this and other studies [12]. Overall, the project supports the vision of a circular economy where agricultural waste is upcycled into value-added products, minimizing environmental impact and promoting sustainability [8].

CONCLUSION

This research successfully demonstrates that starch-based biodegradable plastics can be produced using agricultural waste materials—potato starch, corn starch, and banana peels. The resulting bio-plastics are eco-friendly, compostable, and free from harmful chemicals. Among the individual components, potato and corn starch provided excellent film properties, while banana peels added toughness and fiber content. The combination of all three materials yielded the most promising bio-plastic in terms of mechanical strength, flexibility, and biodegradability. The study promotes an innovative solution for plastic pollution while adding value to agricultural residues. With further optimization and scaling, this technique can contribute meaningfully to sustainable packaging industries and environmental conservation efforts. Encouraging the use of bio-waste in material production not only supports the reduction of plastic waste but also fosters a circular and green economy.

ACKNOWLEDGEMENTS:

All the authors showing their sincere gratitude to the Institute of Biosciences and Technology for providing a proper scientific environment to fulfill this research activity.

REFERENCES

  1. Gangurde, S. (2022). Plastic is everywhere: Why biodegradable alternatives are necessary.
  2. Rodríguez, J. (2012). Bioplastic production using microbial fermentation of renewable feedstocks. Journal of Biopolymer Research, 8(2), 123–131.
  3. Rudnick, L. (2008). Biodegradable and sustainable polymers. In Industrial Applications of Biodegradable Polymers (pp. 1–16).
  4. Fakhouri, F. M., Martelli, S. M., Caon, T., Velasco, J. I., & Mei, L. H. I. (2009). Starch-based films: Structural characteristics and physical properties. Food Science and Technology (Campinas), 29(2), 348–355.
  5. Sultan, S., et al. (2017). Bioplastics: A review on synthesis, properties, and applications. Journal of Polymer Science, 55(10), 1067–1083.
  6. Chandarana, et al. (2021). Bioplastics from renewable resources: A review on recent trends and future perspectives. Journal of Cleaner Production, 279, 123743.
  7. Ahmed, B. M., & ELtayeb, Y. K. (2021). Production of bioplastic from renewable resources. Journal of Polymer Research, 28(10), 1-12.
  8. Nair, Y. (2023). Advancements in Bioplastic Production: A Comprehensive Review. Journal of Sustainable Materials, 15(3), 210-225.
  9. Choubey, V., Smriti, A., Fatma, E., Rajak, S. K., & Suman, R. (2023). Production of bioplastic from potato starch. The Pharm Innovation Journal, 12(11), 1312–1316.
  10. Priendniece, V., Spalvins, K., Ivanovs, K., Pubule, J., & Blumberga, D. (2017). Bio-products from potatoes: A review. Environmental and Climate Technologies, 21(1), 18–27.
  11. Moreno-Bustillos, A. I., et al. (2017). Transformation of potato starch, nopal mucilage, and bioplastic labels as aggregate value products friendly with the environment. Revista Internacional de Contaminación Ambiental, 33(Special 3), 365–382.
  12. Fonseca, A. C., Gil, M. H., & Simões, P. N. (2014). Biodegradable poly (ester amide) s—a remarkable opportunity for the biomedical area: Review on the synthesis, characterization, and applications. Progress in Polymer Science, 39(7), 1291–1311.

Reference

  1. Gangurde, S. (2022). Plastic is everywhere: Why biodegradable alternatives are necessary.
  2. Rodríguez, J. (2012). Bioplastic production using microbial fermentation of renewable feedstocks. Journal of Biopolymer Research, 8(2), 123–131.
  3. Rudnick, L. (2008). Biodegradable and sustainable polymers. In Industrial Applications of Biodegradable Polymers (pp. 1–16).
  4. Fakhouri, F. M., Martelli, S. M., Caon, T., Velasco, J. I., & Mei, L. H. I. (2009). Starch-based films: Structural characteristics and physical properties. Food Science and Technology (Campinas), 29(2), 348–355.
  5. Sultan, S., et al. (2017). Bioplastics: A review on synthesis, properties, and applications. Journal of Polymer Science, 55(10), 1067–1083.
  6. Chandarana, et al. (2021). Bioplastics from renewable resources: A review on recent trends and future perspectives. Journal of Cleaner Production, 279, 123743.
  7. Ahmed, B. M., & ELtayeb, Y. K. (2021). Production of bioplastic from renewable resources. Journal of Polymer Research, 28(10), 1-12.
  8. Nair, Y. (2023). Advancements in Bioplastic Production: A Comprehensive Review. Journal of Sustainable Materials, 15(3), 210-225.
  9. Choubey, V., Smriti, A., Fatma, E., Rajak, S. K., & Suman, R. (2023). Production of bioplastic from potato starch. The Pharm Innovation Journal, 12(11), 1312–1316.
  10. Priendniece, V., Spalvins, K., Ivanovs, K., Pubule, J., & Blumberga, D. (2017). Bio-products from potatoes: A review. Environmental and Climate Technologies, 21(1), 18–27.
  11. Moreno-Bustillos, A. I., et al. (2017). Transformation of potato starch, nopal mucilage, and bioplastic labels as aggregate value products friendly with the environment. Revista Internacional de Contaminación Ambiental, 33(Special 3), 365–382.
  12. Fonseca, A. C., Gil, M. H., & Simões, P. N. (2014). Biodegradable poly (ester amide) s—a remarkable opportunity for the biomedical area: Review on the synthesis, characterization, and applications. Progress in Polymer Science, 39(7), 1291–1311.

Photo
Swayamprabha Chaudhari
Corresponding author

Institute of Biosciences and Technology, MGM University, Chhatrapati Sambhajinagar-431003, Maharashtra,India

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Pratiksha Markad
Co-author

Institute of Biosciences and Technology, MGM University, Chhatrapati Sambhajinagar-431003, Maharashtra,India

Photo
Sneha Lavhale
Co-author

Institute of Biosciences and Technology, MGM University, Chhatrapati Sambhajinagar-431003, Maharashtra,India

Photo
Shravani Kulkarni
Co-author

Institute of Biosciences and Technology, MGM University, Chhatrapati Sambhajinagar-431003, Maharashtra,India

Swayamprabha Chaudhari*, Pratiksha Markad, Sneha Lavhale, Shravani Kulkarni, Bio-Plastic Production from Agricultural Waste: Utilizing Corn, Potato, Banana Peel for Sustainable Biodegradable Bio-Plastic, Int. J. of Pharm. Sci., 2025, Vol 3, Issue 6, 1857-1861. https://doi.org/10.5281/zenodo.15625898

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